AAC Block Plant

AAC Block Plants Manufactured In India by Maruti Hydraulics Pvt Ltd . AAC Block Plants Manufactured and Supplied are of highest engineering quality which meet international standards.

AAC Plants can be installed of different capacities, from 30 cubic meters per day to 750 cubic meters per day.

AAC Plants are divided into following sections, AAC Raw Material Handling and Batching Section, Pre curing Section, Mould Removal and Cutting of AAC Blocks AAC Wire Cutting Machine, Boiler and Autoclave Section, Finished Block Handling Section.

AAC Plants Raw material and Batching section consists of, Cement Silo, Lime Silo, Gypsum Silo, Flyash Silo or Pond Ash Loading Screening and Transfer system. AAC Block Machines manufactured by us are designed as per capacity of each plant. Aac Block raw materials are safely and accurately transferred to prepare accurate mix of AAC Blocks every batch. So all the AAC block Manufactured by Our AAC machines are consistent in quality.

AAC Plant Pre curing section is covered section of the plant, where a constant temperature is maintained for stable rising of AAC Block green cake, Every cake is consistent in arriving at its Cutting Strength.

Mould removal System, we have to two different machines , First is AAC Block Mould Lifter. AAC Block Mould Lifter is used and AAC Block Plants upto per day 150 cubic meters capacity to Manufacture AAC Block . Second is AAC Block Mould Tilting and Removal Machine , is used in AAC Block Plants upto 750 cubic meters per day. These machines are designed and manufactured to highest quality standards, assures smooth and damage free AAC block green cake. All our Aac Machines are sturdy ,with accurate movement systems and efficient dynamics.

AAC Block Wire Cutting Machine, This AAC Block Machine is the one of the most Important section of AAC Plant. Our AAC Block Wire Cutting Machines is Easy to Operate automatic and Most reliable in the Indian market. Our AAC Plants have a guaranteed output with highest Quality.

Our AAC Block Plants are installed with Sturdy and smooth mould transfer systems, The Cranes and trolleys are designed with advance hydraulics and Gear systems, Proportional valves and latest electronic control systems.

The Autoclaves for AAC Block Plants are 100 % tested to quality parameters, with SAE 516 Gr 70 plates, Our AAC Autoclaves are most reliable for quality. Our In house manufacturing facility ensures timely delivery and control.

Our additional services include


  • AAC BLOCK PLANT layout design
  • AAC BLOCK PLANT layout design
  • AAC Block Plant Feasibility Analysis
  • AAC Block Plant Planning and Implementation
  • AAC Machine Selection and Comparison.
  • AAC Block Plant Electrical Installation
  • AAC Block Plant Turnkey Project Solutions
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    We Can help you with all queries related to AAC Block Plant ,AAC Block Machines , AAC Block Turnkey Setup, AAC Block Technology.

    We have Setup up AAC Block Plant and Machines around India , with One AAC Block Plant Turnkey Project in Nepal.

    We have Setup up AAC Block Plant and Machines around India , with One AAC Block Plant Turnkey Project in Nepal.

    Our Specialised Equipments for AAC Block Plant


  • AAC Wire Cutting Machine
  • AAC Autoclaves
  • AAC Block Tilting and Mould Removal Machines
  • AAC Block Mixing and Batching Machines
  • AAC BLOCK Separating machine
  • AAC Block Transfer Machine

  • BATCH MIX SECTION

    For AAC blocks manufacturing, entire dosing and mixing operation is completely automated and requires minimum human intervention. This entire operation is monitored using control systems integrated with computer and automated feedback mechanism.As with any industrial operation, there is provision for human intervention and emergency actions integrated inside the control system. After completion batching cycle the mixture is fed into the moulds for precuring/hardening process. Our Man machine interface allows the user to communicate with the machine efficiently and easy to understand SCADA screen make this complex batching process simple. The system has automated water , alluminium and temperature control system , with interlocked Discharge for absolutely zero wastage due to cyle.


    Equipment & Process of Batching Mix Section
    RAW MATERIAL STORAGE
    POND ASH SHED

    In areas where Pond ash is availaible storage shed is to be built. Pond ash stored in open is not recommended as in dry conditions and windy weather it will spread over wide area surrounding the Plant causing nuisance.

    FLYASH SILO

    Depending on the Plant capacities and availaibilty of raw material the storage capacity of the Silo is selected. Capacities 30 tons to 200 tons.

    CEMENT SILO

    Depending on the AAC Plant capacity and availaibilty of raw material the storage capacity of the Silo is selected. Capacities 30 tons to 200 tons.

    LIME SILO

    Depending on the AAC Plant capacity and availaibilty of raw material the storage capacity of the Silo is selected. Capacities 30 tons to 200 tons.

    GYPSUM SILO

    Depending on the AAC Plant capacity and availaibilty of raw material the storage capacity of the Silo is selected. Capacities 30 tons to 200 tons.


    MATERIAL CONVEYING
    SCREENING HOPPER (POND ASH ONLY)

    Angle frame with vibration pads,Vibration Motor for Segregation of foreign matter

    BELT CONVEYOR

    Conveying Screened Pond ash to Slurry Mixer

    SCREW CONVEYOR FOR FLYASH

    Inclined Screw Conveyor for Flyash - 35 tph

    SCREW CONVEYOR FOR CEMENT

    Inclined Screw Conveyor for Lime -25/35 tph

    SCREW CONVEYOR FOR LIME

    Inclined Screw Conveyor for Lime-25/35 tph

    SCREW CONVEYOR FOR GYPSUM

    Inclined Screw Conveyor for Gypsum -25/35 tph


    SLURRY PREPARATION,HANDLING AND STORAGE
    SLURRY MIXER

    Homegenous Mixing for Flyash/Pond ash with water, Unique Agitator designing for most efficient Mixing process

    SLURRY SCREENING MACHINE

    Rotary Screening machine for Separation of mine impurities and foreign material from the Slurry

    POND MIXER AGITATOR

    Underground Mixer which collects the screened slurry

    SLURRY PUMP

    For transfer of Slurry from the Pond mixer to Slurry storage tanks.

    SLURRY STORAGE TANKS

    Capacity 25 CBM to 50 CBM depending on capacity of AAC Plant with Agitator,In smaller capacity Plant Storage tank can be avoided

    TRANSIT POND MIXER

    Underground agitator Pond mixer which supplement the process for transfering the slurry from storage tank to Batching Area

    SLURRY PUMP

    For transfer of Slurry from the Pond mixer to Batching Area

    AIR COMPRESSOR

    Meets dry air requirement of all areas in the plant Valves, Cutting area and others


    BATCH PREPARATION AND MIXING
    MEASURE SCALE AND HOPPER DRY MATERIAL

    Precise Weighing System for Cement, Lime ,Gypsum

    MEASURE SCALE AND HOPPER FLYASH SLURRY

    Precise Weighing System for Fresh and Waste Slurry

    MEASURE SCALE AND HOPPER ALUMINIUM POWDER

    Precise discharge hopper with Highly accurate dosing to Aluminium Mixer

    AUTOMATIC WATER DOSING AND DISCHARGE

    High precision water flow metering system to aluminium mixer.

    ALUMINIUM POWDER MIXER

    Discharge Valve point,Mounted in main pouring mixer

    BATCH MIXER

    Heavy duty shell plate , Discharge valve point , temperature sensorand control,Auto Rinsing Feature to clean the shell.

    ELECTRICAL CONTROLLED COMPUTER BATCTHING CONTROL SYSTEM

    Completely automatic cycle for fast and precise batch mixing of AAC mix design.Scada based system driven by high end PLC and Accurate weight ,temperature and Flow Sensors.

    PNEUMATIC BUTTERFLY VALVE

    F200/100mm Actuator with FRL Unit

    MANUAL BUTTERFLY VALVE

    F200/100mm heavy duty LP make+A25


    PRE-CURING / PRE HARDENING AREA
    MOULD TRANSFER CAR

    Automatic controlled Mould carraige from Batching area to Precuring Section

    MOULD BOX AND BASE PLATE

    Heavy Duty Mould Box .We select mould size as per capacity of the plant 1 cbm , 3 cbm , 4 cbm

    MOULD BOX SHIFTING WINCH MACHINE

    Effortless operation to shift the moulds from Mould Transfer trolley into the precuring room with a touch of a button

    PRE CURING ROOM

    Temperature Controlled Hardening area .

    DEMOULDING AND CUTTING SECTION
    DEMOULDING CRANE

    Smooth Operation and movement controlled with advanced Electronics.

    DEMOULDING HYDRAULIC MACHINE

    Hydraulic Operated with Mechanical Pricision System,Makes sure that no mould is damaged , Hydraulics tilting arrangements and up down movement for mould demould run smooth and effortless. Base plate refitting is accurate for each cycle.

    WIRE CUTTING MACHINE

    Two stage Horizontal and Vertical Cutting machine, Pneumatic Wire Tensioning , Variable speed automatic cutting operation as per the hardness of the Block. Variablee Frequency Drives and Advanced PLC Controllers with Touch Screen Monitoring System.

    CUTTING WASTE MIXER POND

    Waste material mixing agitator which prepares slurry of excess material post cutting..

    SLURRY PUMP

    For transfer of waste Slurry

    AUTOCLAVE LOADING
    MOULD PLATE GROUPING CRANE

    Smooth Operation and movement controlled with advanced Electronics.

    MOULD PLATE GROUPING MACHINE

    Hydraulic operated with mechanical precision gear system ,can shift the mould with high precision post cutting .

    AUTCLAVE TROLLEY

    Heavy duty Steel fabricated trolleys with steel wheels to sustain continuos cycles of heating and cooling.

    AUTOCLAVE LOADING WINCH MACHINE

    Machincal Geared type Wire Rope Winch to load the Steam trolleys with green cakes

    STEAM TROLLEY RE-TURN DRAG MACHINE

    Mechanical Geared type Wire Rope Winch for Shifting Steam trolleys across the plant from Unloading area to Loading Area.

    BOILER & AUTOCLAVES
    BOILER

    We supply best quality boilers Standard, package type ,Smoke tube water tube with Skid type mounting for pre heaters and FD

    AUTOCLAVE

    Pressure Vessel made from Special Boiler quality SAE 416 Gr 70 material, welded and 100% radiograph test is conducted for Complete Safety assurance. Autoclaves are fitted with Safety Valves ,Condensate Removal Valves,and Are Insulated with Best quality insulating material.

    AUTOMATIC SCADA BASED AUTOCLAVING PROCESS

    One touch Autoclaving Cycle controlled by our high end PLC based Control system ,that gives you a perfect cycle, with safety assurance. You can easily trac the autoclave cycle with grapical presentation and customised reports. It can precisely control the steam transfer and exhaust cycle.

    UNGROUPING AND BLOCK SEPARATION
    MOULD PLATE UNGROUPING CRANE

    Smooth Operation and movement controlled with advanced Electronics.

    MOULD PLATE UNGROUPING MACHINE

    Hydraulic operated with mechanical precision gear system ,can shift the mould with high precision post cutting .

    FINISHED BLOCK GRABBING AND PLACING MACHINE

    Precise controlled hydraulic machine for fast and easy removal of complete ready AAC block of any size ,so the base plate is free for batching cycle.

    BLOCK SEPERATING MACHINE

    Hydraulics Operated Block Seperating machine, is used I case where mould is not tilted before autoclaving cycle. To removed the Horizontal cut joints withou damaging the Finished Autoclaved Aerated Concrete Blocks

    BASE PLATE RETURN MACHINE

    Smooth Operation and movement controlled with electrical gearhead system.

    SEGREGATION , PACKING AND LOADING
    FINISHED GOODS SGEREGATION

    Perfect solution where size variatians are minimal, the finished block line offers effortless sizing of AAC Block

    FORK LIFT AND BLOCK GRABBER

    Post seggregation as per size , the wodden /steel pallets were required , block grabber works with out these pallets thus saving cost of pallets.It saves Labour cost for loading vehicle, and the time required thus overall increasing the efficiency of the AAC Block Plant.